Operator Training Systems
Explore Onyx 360’s simulation solutions for operator training systems. The use of dynamic simulation for Operator Training Systems (OTS) improves operator performance, by accelerating new operator onboarding, and facilitating knowledge transfer from experienced personnel to less experienced operators, and providing an environment for continuous education over the plant lifecycle.
Big Picture
Leverage Dynamic Simulation for Better Plant Operations
Process industries are facing a growing skills gap as experienced operators retire faster than new talent can be trained. Manufacturers are at risk of losing These senior operators possess deep process and automation knowledge possessed by senior operators that is difficult to replace through traditional methods. Operator Training Systems (OTS) close this gap by improving operator performance, accelerating competency, and enabling safe practice of high-risk or infrequent scenarios—startups, shutdowns, abnormal conditions, and upset recovery—without exposing the plant to operational risk. Onyx 360’s proven OTS approach uses a dynamic replica of the plant and its automation system, combined with structured training exercises, allowing new operators to gain years of experience in a fraction of the time.
Build Better Plant Operators and Reduce Risk and Cost
How it Works
Connected Performance Approach to Operator Training Systems
Operator Training Systems (OTS) become even more powerful inside the Onyx 360 ecosystem. Here’s how it delivers clarity across your enterprise:
System requirements definition
We consult with manufacturers to determine the optimal system to achieve the highest return for the desired application based on our industry expertise and experience.
Build a dynamic,
real-time model
We utilize tools and Onyx 360 proven methods to rapidly build models that meet these requirements, integrated with the automation system.
Return on Investment Before Startup
First-quartile operators start up faster with less downtime and fewer errors. Reduced risk and improved startup performance often deliver ROI well before plant startup, compressing years of on-the-job experience into months. The Onyx 360 approach integrates seamlessly into automation project timelines to realize these gains.
Embed into training programs
Onyx 360 ensures that the Operator Training System is integrated into your training programs with supporting courseware for consistent training delivery and certification programs. All of this is deployed through a training management suite that logs training sessions and operator performance.
Continuous improvement
The Operator Training System helps operations identify improvement areas, capture tribal knowledge, and reduce operator variability—driving consistent decision-making and adoption of new or updated processes, procedures, and automation systems.
Supports multi-purpose dynamic simulation and immersive solutions
The Onyx 360 Operator Training System supports FATs, regulatory documentation, and virtual commissioning, with optional VR integration—maximizing a single investment without redundancy.